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If you have a question that you don’t see here, please contact us. We will probably add your question and our answer to the FAQ list. We would be happy to talk about modular elevators anytime.
There are several advantages to modular over traditional elevator construction. The first is a shorter lead time. Also, the elevators are built horizontally in a factory setting, with the hoistway, car, and machine room built simultaneously. Additionally, this option eliminates onsite challenges of inclement weather or other construction delays.
Another benefit is faster installation. The design makes it easy to crane the elevator into place in stackable 50’ sections. A fully-functioning hydraulic elevator can be installed, tested, and ready for inspection in approximately one week. This also greatly minimizes job site disruptions.
Another valuable benefit is high quality. Factory-built modular elevators meet strict quality and tolerance standards. Each elevator is checked daily for proper welds and alignment. The inspection team can simply walk the horizontal hoistway for quality control. Also, all elevator parts are the same as those found in stick-built elevators. However, assembly is changed to maximize efficiency and lower risk. Also, all of our components are non-proprietary, making servicing and maintenance easier and less expensive.
Modular elevators also allow for safer construction. All work is done in a horizontal shaft, making modular elevators safer to build. There is no scaffolding to erect and no mechanics dangling from ropes. The on-site portion of the installation is much shorter. Work in the now-vertical hoistway is done from the car top instead of work platforms, making the process safer and more convenient.
Pit size is dependent on each individual project, but a typical hydraulic elevator pit is 4’ deep. Our tower’s legs are 3’-11” long. They are made to sit an inch off the pit floor, with grout underneath to allow for adjustment if the pit floor isn’t perfect. A too-deep tower is better than a too-shallow tower.
The pit should be out-to-out steel dimensions and 1” on all sides for clearance when sliding the tower into the pit.
Enclosure of the elevator shaft stops at the top of pit. However, for above-ground pits, this can be extended.
If a customer needs the elevator to access the basement, we need a 4’ pit below the basement.
Every once in a while, we deliver an elevator and find the floor-to-floor measurements given to us don't match the actual as-builts on the jobsite. Small differences in floor heights can typically be bridged by sloping the flooring, but larger differences require messy on-site rework of the structure. Adjustable entrances can be the answer!
Phoenix Modular Elevator is excited to offer adjustable entrances to make your elevator projects easier than ever! Onsite rework is time-consuming and expensive. However, adjustable entrances can greatly cut back on the time and cost it takes to fix travel height measurement errors. This is yet another way our modular elevator system continues to be a no-brainer for low to mid-rise projects.
The range of adjustability without needing to perform structural surgery is as follows:
Hydraulic Elevators
- The bottom entrance is adjustable 2" in the up direction.
- Intermediate entrances are adjustable 1/2" in the down direction and 2" in the up direction.
- The top entrance is adjustable 1/2" in the down direction and possibly 2" in the up direction. The 2" adjustment is subject to elevator speed and additional 2" tower height.
Traction Elevators
- The bottom entrance is not adjustable, as the pit is designed as a minimum.
- Intermediate entrances are adjustable 1/2" in the down direction and 2" in the up direction.
- The top entrance is adjustable 1/2" in the down direction.
So how does this work?
- Start by removing the drywall on either side of the entrance to the first light gauge stud.
- Then, loosen the bolts attaching the header to the header angles that are welded on the 4x4 tubes above the head jamb of the entrance. There is a cutout in the light gauge for easy access to the jamb bolts.
- Remove or add 1/8" shims to the bottom of the runby or strike jambs to move it up or down.
- Tighten down the header bolts.
- Loosen the sill and shim it to the correct position.
- Retighten all bolts.
- Finally, replace all cut out drywall and fire-rate around the entrances.
How does this help me?
- Adjustable entrances eliminate the need to cut into the beams, a long, costly process that is now avoidable!
- Adjustable entrances eliminate the need to hire a certified welder to modify the structure.
- What was once a three-day fix can now be completed in one day.